pump-cnc-press-brake

Servo Pump CNC Press Brake

Durable, energy efficient, precise, efficient, quiet

Features

1. Pump control technology replaces conventional valve control technology to eliminate throttling losses and save energy;
2. The tank volume is reduced by 75%, reducing the amount of hydraulic oil used;
3, the heat balance temperature is low, no cooling device is required, and the life of the hydraulic components is prolonged;
4. The noise is significantly reduced under idle, fast, pressure, and return conditions, improving the working environment;
5. The maximum speed of fast down and return can reach 200mm/s under certain conditions;
6, the work speed can reach 20mm / s;
7, the core components are imported, the service life is more than 8 times that of the traditional bending machine.

Parts brand and origin

1. CNC system: Switzerland CYBELEC company CT12
2. Main hydraulic integrated system: Germany Rexroth
3. Pressure valve group: Germany Rexroth
4. Oil pump: Herberger, Germany
5. Main Cylinder: Shanghai Hefei
6. Compensation: High-precision mechanical compensation (Huangshi Forging Research Institute)
7. Rod seal: Italy Skye
8. Cylinder seal: Japan NOK company
9. Mold: 42CrMo integral quenching HRC48
10. Clamping device: new high-precision fast clamping device
11. Grating ruler: Italy GV company
12. Main Servo Motor: Shanghai Electric Group
13. Servo drive: Shanghai Electric Group
14. Ball screw and linear guide: Taiwan TBI
15. High pressure hose: Guangzhou Tianhe
16. Electrical components: Schneider, France
17. Rear positioning file refers to: 4
18. Left and right side fences: Standard
19. Front loading linear guide: 2
20. Foot switch: South Korea Kaikun

Using the most advanced hydraulic solutions High precision, more durable, energy saving, quiet

The latest technology of CNC bending machine has unique advantages that other models can’t match.

High precision

Repeated bending accuracy of less than 0.5 degrees, in the same program, can be step by step precision.

High efficiency

High-end configuration of the whole machine, 4+1 axis start, more than 3 times more efficient than the traditional bending machine

long life

Adopt the most scientific core structure, which is more than 5 times higher than mechanical life

Energy saving

Precise control of hydraulic power for maximum energy savings and quietness.

Technical Parameters

Model
SDX-8025
SDX-11032
SDX-11040
SDX-13040
SDX-20040

Nominal pressure

800kN

1100kN

1100kN

1300kN

2000kN

Foldable plate width

2500mm

3200mm

4000mm

4000mm

4000mm

Slider stroke

160mm  Y1、Y2轴

200mm  Y1、Y2轴

200mm  Y1、Y2轴

200mm  Y1、Y2轴

200mm   Y1、Y2轴

Slider maximum opening height

420mm

460mm

460mm

460mm

460mm

Throat depth

250mm

400mm

400mm

400mm

400mm

main motor power

7.5KW

7.5KW

7.5KW

11KW

18.5KW

Slider speed

180mm/s

160mm/s

160mm/s

160mm/s

140mm/s

Back gauge stroke

550mm

550mm

550mm

550mm

550mm

Dimensions

2800X1400X2500

3550X1650X2600

4300X1650X2600

4300X1650X2600

4300X1700X2800

Machine weight

5900kg

7900kg

9000kg

10200kg

13000kg

Machine characteristics

Can reduce energy consumption

The traditional quantitative pump is changed into a variable pump by using a bending machine frequency conversion cabinet, and the high-frequency and low-voltage double-signal input frequency conversion speed regulation method is adopted, which replaces the previous valve speed regulation method, and the energy consumption is greatly reduced.

Extend machine life

The hydraulic machine energy-saving cabinet device adopts external expansion synchronous control, and the arbitrary speed segment can be adjusted at will, which can conveniently meet the requirements of the hydraulic process and achieve the optimal value, so that the production process is improved than before. And can reduce the system oil temperature, extend the life of the sealing components, reduce equipment maintenance costs

Easy to control

The bending machine energy-saving cabinet device adopts advanced computer control means, uses the synchronization signal of the hydraulic machine computer, automatically controls the oil pump motor according to the process requirements of the bending machine, and the operation is safe and reliable. The hydraulic energy-saving cabinet is not required to be adjusted during production, and the control operation is convenient. simple

No throttling energy loss, oil temperature reduction

Without throttling energy loss, the overflow energy loss is greatly reduced, the system noise is reduced by 3-5 decibels, the tubing heat is reduced, and the oil temperature is lowered.

High reliability

Bending machine energy-saving cabinet speed control device can realize power frequency / frequency conversion, even in the case of frequency conversion failure, can be converted to power frequency, will not affect the production progress. The lifting torque is large and the dynamic response is fast, which is suitable for the sudden increase of the speed of the hydraulic machine.

Frequency conversion energy saving

Frequency conversion energy saving, it is still inefficient and simple in energy saving effect, but it is economical and can make less noise.

The structural principle of the machine

Energy saving and consumption reduction is an important part of the bending machine

With the wide application of bending machine equipment, electricity consumption is an important part of the production cost for the hydraulic equipment industry, and the bending machine is one of the main energy-consuming equipment, so reducing the energy consumption of the bending machine becomes the factory. An effective way to reduce costs and improve product competitiveness.

Comparison of Servo Pump CNC Press BraKe and CNC Press Brake

  • 泵控伺服折弯机
  • 电液伺服折弯机
0
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Energy saving

Pump control servo energy saving principle

The frequency conversion speed regulating device is composed of a rectifier circuit, a filter circuit, an inverter circuit and a control circuit. Its function is to rectify and filter the AC energy into DC power through the rectification link, and convert the AC power into different frequencies through the inverter link. Motor. Therefore, the hydraulic oil pump motor can be operated at different speeds, and the energy saving efficiency is as high as 20% or more.

Where is the power consumption of the bending machine?

The electric energy consumption of the bending machine is mainly reflected in the electric energy consumption of the hydraulic system oil pump. The electric power consumption of the hydraulic oil pump accounts for more than 97% of the total electric power consumption of the hydraulic machine, so reducing the power consumption is the key to the energy saving of the hydraulic machine. The hydraulic machine needs to change the pressure and flow rate during the rapid down, slow down, pressure holding, pressure relief return, piston ejection, piston retraction, buffer cylinder ejection, etc., when the pressure demand of the press brake changes. The load pressure and flow are regulated by a relief valve located at the outlet of the oil pump, and the output power of the motor is constant, thereby wasting energy.

The main advantages of this product

High precision, long life, energy saving, low oil temperature

1. Pump control technology replaces conventional valve control technology to eliminate throttling loss, no overflow loss, and significant energy saving;
2. The servo motor can be significantly overloaded in a short time, and the actual installation power is only 50% of the theoretical installation power.
3, the tank volume is reduced by 75%, reducing the amount of hydraulic oil used
4, low heat balance temperature, no cooling device, extended life of hydraulic components
5. Noise is significantly reduced under idle, fast, pressure, and return conditions, improving the working environment.
6. The servo motor brakes faster than the ordinary motor. In an emergency, the pressure and flow rate are quickly removed.
7. The oil particle sensitivity is reduced from NS7 to NS9.
8, the temperature sensitivity decreases, the working temperature is from -10 °C to -60 °C, widened to -10 °C – 80 °C
9, the speed matching is very high, the same valve group, with 6, 8, 10 three specifications pump can cover 30-300 tons of bending machine
10, under certain conditions, the maximum speed of fast down and return can reach 200mm / s
11, the work speed can reach 20mm / s

CNC system and back gauge

Select the following professional CNC system

Cyb Toucn 8

1. The “EasyBend” page allows for easy single bending.
2. Large size 7″ high contrast touch screen, angle programming.
3. Automatic calculation of bending angle, main pressure and deflection compensation.
4. Standard 4+1 axis control function
5. Pressure-deflection compensation is automatically calculated, angle, and back gauge correction.

Cyb Toucn 12

1. The “EasyBend” page allows for easy single bending.
2. Large size 12″ high contrast touch screen, 2D graphics programming.
3. Automatic calculation of bending angle, main pressure and deflection compensation.
4. Automatically simulate the bending step to provide optimal bending.
5. Pressure-deflection compensation is automatically calculated, angle, and back gauge correction.

4+1 axis back gauge

1.X axis maximum stroke 550mm
2. CNC R axis adjustable height = 200mm
3.X-axis accuracy ±0.02mm
4.X axis drive speed 200mm/s
5.R axis accuracy ±0.02mm
6.R axis drive speed 100mm/s

Introduction of hydraulic system

Germany Rexroth main hydraulic integrated system
Germany HoerBig oil pump
German Rexroth pressure valve group

Customer use case

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The CNC bending machine is a high-precision heavy-duty machine with a wide range of applications, and there are slight differences in the bending machines used in different industries.
Please describe your requirements or problem details in detail, including your industry, metal material, board thickness, length, and shape drawing of the workpiece.
The company’s sales methods are flexible, and various accessories can be customized with customers, and different accessories have different prices.
It is recommended to contact us by email. Cnsdmt@qq.com

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